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TURBOCHARGER
INTERCOOLERS

Heavy Trucks and Passenger Cars

Freightliner Charge Air Cooler
Mack Charge Air Cooler

What Do Charge Air Coolers Do?

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Charge air coolers, aka intercoolers or abbreviated as CACs, are responsible for cooling the hot, compressed air from the turbocharger or supercharger before it enters the engine's intake manifold. This cooling process provides more oxygen for combustion, increasing the density of the intake air, thereby improving the engine‘s performance and efficiency.

What Can Possibly Go Wrong?

A clogged intercooler results in a sluggish, inefficient turbocharger or supercharger which slows you down. It can also lead to premature engine failure, which is expensive to repair and causes significant downtime. As they set in the very front of the vehicle, just behind the grille, they are prone to getting damaged. This will cause the unit to leak and the lost efficiency will cause problems for the turbocharger as well as the engine. Intercoolers can also leak due to metal fatigue.  Getting your Charge Air Cooler professionally diagnosed, cleaned and tested here at Acme Radiator will get you back on the road in the least amount of time possible. Thanks to the increased power and torque of a properly functioning CAC, you will immediately feel the difference of a properly repaired intercooler! And you’ll appreciate it over the long haul as your turbocharger and engine will last much longer and your fuel stops will be less frequent!!
Acme Radiator has the solution to your intercooler problems. in fact, we have several! 
We understand your need for quick service, so Acme Radiator has (by far), Long Island's largest inventory of brand new Charge Air Coolers, ready to install quickly. As we stock hundreds of intercoolers, chances are that your new CAC is already on our shelves and, even if we can't supply a new Charge Air Cooler immediately, we can normally order one for the next day! There are also less-expensive solutions, if the situation calls for it! If your intercooler is clogged, send it to us for a professional cleaning. Once we have it cleaned out, we'll pressure test it for leaks and repair any that we find. Of course, not every CAC is reparable, which s why we carry so many new replacement intercoolers. Call Acme today at 631.581.9199 to discuss the solution that best fits your needs!

Note that there are cases where there is no complete CAC available for an irreparable intercooler. In these rare instances, Acme can recore your original cooler, using your old tanks and aluminum welding a new core between the.

Solutions

Extruded tubes
Volvo 940 intercooler

DIESEL TRUCK AND BUS INTERCOOLERS

Decades before turbochargers and superchargers were introduced into production cars and light trucks, Acme Radiator was already growing a reputation as one of the best places in  the world to get a Charge Air Cooler (CAC) repaired on a commercial truck. Turbo diesel trucks have been around for a very long time and Acme is very well respected in the HD trucking industry here on Long Island. Let us put our vast experience in intercooler repair to work for you, whether you're driving a Volvo FH or a Volvo 940 or anything else that uses a CAC.

PASSENGER CAR INTERCOOLERS
Although Charge Air Coolers are primarily associated with Heavy Duty trucks, turbocharged passenger cars have been using them for decades, just not in such large numbers as the trucking industry. Ford, in both the United States and Germany, has been cooling its passenger car superchargers with intercoolers for over 30 years. It doesn’t matter what kind of vehicle your CAC is on, Acme Radiator is your best option to get back on the road again… quickly and at the best price possible!
Volvo Charge Air Cooler
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